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trex transforms even the most complex manufacturing processes into structures that are fully compliant with standards, auditable, and sustainable through its domestic solutions developed with the high security, traceability, and quality requirements of the defense industry at their core. The discipline required by military standards such as AS9100 and AQAP is a natural part of the software architecture of trex solutions.
1. Root Cause Analysis in Minutes In defense projects, spending days searching for the source of a failure reported from the field creates serious risks.Solution: Thanks to the backward traceability engine, the supplier of the faulty part, the shift in which it was processed, the equipment used, and the tests it passed through can be reported within minutes.
2. Flexible Structure Compatible with Boutique and Project-Based Production In the defense industry, production is generally low-volume, highly complex, and project-based.Solution: With trex’s Smart Custom Manufacturing approach, different production routes per product, project-specific test scenarios, and unique work orders can be defined.
3. Full Serial-Number-Based Traceability and Digital Twin In defense projects, the question “With which configuration and which revision did this product go to the field?” is of critical importance. trex MOP provides end-to-end traceability by associating hardware, software, and test data of each product on a unique serial number basis.Solution: For every product delivered to the field, a Digital Twin is created that includes part lots, used materials, operator operations, test results, and revision information.
4. Zero Paper and Fast Reporting in Audit Processes When AS9100 or AQAP audits are managed with manual records, they create a serious time and operational burden. trex turns audit requirements into processes that are compliant with standards and easy to manage.Solution: All production steps are recorded with a Digital Audit Trail. Instead of folders, auditors are provided with instant, verifiable, and consistent system data.
5. Mandatory Flow Control That Removes Quality from Operator Initiative In the defense industry, even a single skipped control step can lead to unacceptable results.
Solution: trex MOP systemically prevents progression to the next stage unless critical test and approval steps are completed. Quality control depends not on operator preference, but on mandatory rules enforced by the software.
6. Ending the Data Disconnection Between ERP and the Shop Floor The disconnection between planning systems and real production data from the shop floor reduces decision quality.Solution: trex MOP creates a single and reliable source of truth by integrating real-time shop-floor data collected via IoT infrastructures and operator panels with ERP and PLM systems.
7. Secure OT Layer and Role-Based Authorization In classified projects, data security is an integral part of system design.Solution: The trex infrastructure is developed in line with cybersecurity principles suitable for the defense industry. Thanks to role-based authorization, users can access only the data required within the scope of their duties.
8. Digitalization of Corporate Memory When critical production knowledge exists only in the minds of experienced personnel, sustainability is put at risk.Solution: All failure–solution records, standard operating procedures (SOP), and production know-how are recorded in the system. Knowledge belongs not to individuals, but to the corporate digital memory.