In the world of manufacturing, time is your most valuable resource. An unexpected breakdown or a lack of maintenance can halt your entire production line, leading to significant costs. trex MM offers a proactive approach to maintenance and repair processes, providing your business with an environment of uninterrupted production. This module centralizes all data—from daily breakdown records and planned maintenance activities to material consumption and labor tracking—on a single platform. This transforms your maintenance operations from a reactive system that just responds to failures into a preventive, strategic system that ensures production continuity.

trex MM digitizes your maintenance operations, providing complete control and transparency at every stage.

• Smart Maintenance Work Order Management: When a breakdown or service need arises, you can easily create maintenance work orders through the system. These orders are instantly sent to the relevant teams, and the workflow is automatically initiated. All information, such as the cause of the failure, required actions, and materials to be used, is digitally recorded. This ensures teams are directed quickly and accurately, shortening response times.

• Detailed Planned Maintenance Tracking: Compare your predetermined periodic maintenance plans with the actual work done on the shop floor. This module clearly shows the differences between the plan and the reality, allowing you to easily identify planning errors or overlooked maintenance tasks. This enables you to continuously optimize your maintenance strategy and prevent unexpected breakdowns.

• Comprehensive Cost and Resource Control: For each maintenance work order, the labor hours spent, material quantities used, and downtime durations are recorded in detail. With this data, you can track your maintenance costs meticulously, identify which equipment is most costly to maintain, and make healthier budget plans.

• Ease of Use and Accessibility: Maintenance instructions, checklists, forms, and related documents can be easily accessed via an operator panel or mobile devices. Maintenance teams can enter data in real-time from the shop floor, which eliminates paper-based processes and improves data accuracy.

• Performance Measurement: All data entered into the system automatically calculates critical maintenance performance indicators like MTTR (Mean Time To Repair) and MTBF (Mean Time Between Failures). These metrics allow you to objectively measure your maintenance team's effectiveness and set continuous improvement goals.

trex MM transforms your maintenance processes, offering direct and measurable benefits to your business.

• Reduced Production Losses: Fast and proactive responses to breakdowns significantly reduce unexpected production stoppages and the resulting production losses.

• Extended Equipment Lifespan: Regular and planned maintenance extends the life of your machines and equipment, lowering long-term investment costs and helping you get maximum value from your existing assets.

• Ensured Operational Continuity: By establishing a preventive system against failures, you maintain production continuity and reliability. This secures your delivery schedules and improves customer satisfaction.

• Data-Driven Management Decisions: Separated cost and performance data allows you to make more informed and strategic decisions regarding maintenance budgets, personnel allocation, and equipment investments.

trex MM seamlessly integrates all these processes with your existing systems, such as ERP and MES, using a standard integration structure. Digitize your maintenance management and boost your competitive advantage.