trex Digital Manufacturing Twin (DMT) is a powerful solution that brings your entire production environment into the digital world in real time. By integrating data from machines, operators, and all production processes, it creates a virtual replica of your factory. This enables you to monitor, analyze, and continuously improve every aspect of your operations.

trex DMT is not just a monitoring tool—it is a smart digital twin platform that boosts efficiency, reduces losses, and provides predictive insights to shape the future of your manufacturing.

🔹 Real-Time Visualization

Monitor machines, production lines, operator stations, and workflows through an interactive 3D factory model.

🔹 Process-Independent Monitoring

Compatible with diverse manufacturing processes such as casting, filling, assembly, heat treatment, injection molding, extrusion, and packaging.

🔹 Seamless Data Integration

Fully integrates with PLCs, SCADA systems, sensors, MES, ERP, and IoT devices.

🔹 KPI and Performance Tracking

Track critical metrics such as OEE, scrap rates, downtime reasons, cycle times, and shift-based operator performance in real time.

🔹 Root Cause Analysis

Automatically connects upstream failures with downstream downtimes, enabling fast and accurate fault detection.

🔹 Simulation Engine

Run production simulations using key parameters such as cycle time and load balancing to identify bottlenecks and potential losses in advance.

🔹 Operator Performance Monitoring

Measure working time, idle time, downtime classifications, and individual operator performance in real time.

🔹 Customizable Dashboards

Build role-based dashboards tailored to production lines, work areas, or specific user needs.

🔹 AI-Powered Analytics & Improvement Engine

trex DMT doesn’t just detect real-time faults and inefficiencies—it also uses historical data and AI algorithms to create improvement scenarios.

It provides recommendations for:

• OEE drops

• Excessive downtimes

• Setup delays

• Preventive maintenance improvements

• Operator training needs

• Bottleneck optimization

• Equipment upgrades

🔹 Historical Data Logging & Replay

Every production event, downtime, and operator interaction is recorded and can be replayed step by step for later review.

🔹 Document & Instruction Integration

Equipment manuals, maintenance documents, and visual guides can be directly accessed through the digital twin.

🔹 Multi-Plant & Multi-Region Management

Manage, monitor, and compare facilities across different cities or countries from a single platform.

🔹 Real-Time Alerts & Notifications

Get notified instantly via email, mobile push notifications, or on-screen alerts when critical thresholds are exceeded.

🔹 Two-Way ERP / WMS Integration

ERP work orders can be visualized on the digital twin, while production data is automatically transferred back to the ERP system.

🔹 Mobile & Tablet-Friendly

Managers can monitor production seamlessly—even when off-site—using mobile-compatible interfaces.

🔹 Modular & Microservices Architecture

Easily expand and customize the system based on business needs and production structures.

🔹 Role-Based Access Control

Define user access rights by role and keep a detailed activity log of all user actions.

🔹 AI-Driven Cycle Time Optimization

✅ Real-time visibility across all production areas

✅ Eliminates guesswork in performance evaluations

✅ Establishes operational standardization across lines and plants

✅ Enables fast, data-driven decision-making

✅ Increases traceability and simplifies root cause analysis

✅ Detects inefficiencies early with AI-powered analytics

✅ Provides actionable recommendations for continuous improvement

✅ Demonstrates technological strength and operational transparency to external stakeholders

With trex DMT, your factory becomes not only traceable but also measurable, manageable, and continuously improvable.