trex brings essential MES (Manufacturing Execution System) functions together in a single platform, enabling you to manage and optimize your manufacturing operations from end to end. This comprehensive license package provides visibility, control, and efficiency across your production processes, helping your business increase its competitive edge. By turning shop floor data into meaningful insights, trex empowers you to make smarter and faster decisions.

Establish a digital twin of your manufacturing facility to gain full control over all your operations. With trex, you can define every production component in detail, allowing you to correctly classify and analyze your data.

• Plant, Work Center, Work Station, and Equipment Management: Define every plant, work center, work station, and piece of equipment (machine, mold, etc.) in your production line in detail. This allows you to monitor and manage the performance of each unit individually. This structure ensures that data comes from the correct sources and that analyses are performed accurately.

• Downtime and Scrap Tracking: Instantly record the reasons, durations, and quantities of downtime and generated scrap (rejected products) during production. With this data, you can easily identify areas of loss, perform root cause analysis, and permanently eliminate these losses.

• Operation, Personnel, and Team Management: Define every operation and assign the personnel and teams who work on them. This lets you track personnel efficiency, task distribution, and team performance.

• Stock and Stock Unit Cycles: Track all material movements from raw material entry to semi-finished and finished goods. Thanks to stock unit cycles, you can follow a product’s entire journey from start to finish, identifying potential bottlenecks in your processes.

• Shift and Work Station-Based Runtime Schedules: Create shift and runtime schedules specifically for each work station. With a flexible and dynamic shift management system, you can organize your production programs in the most efficient way.

• User Definition and Authorization: Ensure system security by implementing user-based authorizations. By allowing each user to access only the data and functions related to their role, you maintain data integrity and confidentiality.

• HMI and Panel Management: Access your production panels remotely with the HMI (Human-Machine Interface) feature. You can define panels, manage screen layouts, and authorize different users to access specific panels.

Effectively manage all processes, from production planning to execution. trex ensures your production schedules are in sync with real-time data.

• Bulk Plan Entry: Quickly and easily import your production plans for upcoming periods using the bulk data entry feature. This eliminates time-consuming manual processes and speeds up planning.

• Machine-Based Gantt Charting: Visualize your production plans on a machine-based Gantt chart. This allows you to easily adjust the order of work orders, as well as their start and end times, to optimize your planning based on real-time conditions.

• Work Order Adjustment and Splitting: In case of emergencies or new priorities, you can easily adjust or split existing work orders. This flexibility allows you to manage your production without disruption, even in unexpected situations.

• Adding Planned Maintenance and Setup Downtimes: Add planned maintenance and setup downtimes to your production schedule in advance. This minimizes production interruptions and makes machine preparation processes more efficient.

• Production Confirmation and Quantity Monitoring: Confirm completed production instantly. The system continuously tracks production quantities per work order, showing you how close you are to your planned targets.

• Planned/Actual Quantities Monitoring: trex instantly compares the planned and actual production quantities for each work order. This comparison allows you to quickly identify deviations in production and take necessary action.

Transform raw data into valuable information you can use for operational excellence. trex's advanced analysis tools reveal the hidden potential within your production processes.

• Plant Monitoring Console: Track real-time production data for your entire facility on a single, centralized monitoring console. This console displays vital information such as production status, machine performance, and downtime information instantly.

• OEE and TEEP Analysis: Conduct detailed analyses of your most important productivity indicators: OEE (Overall Equipment Effectiveness) and TEEP (Total Effective Equipment Performance). With these analyses, you can clearly see your losses in availability, performance, and quality to identify areas for improvement.

• MTTR and MTBF Analysis: Optimize your machine maintenance strategies with MTTR (Mean Time To Repair) and MTBF (Mean Time Between Failures) analyses. These help you improve maintenance processes and reduce the frequency of failures.

• Cycle and Speed Analyses: Use work station cycle time analyses to examine in detail how long each operation takes. With speed/duration histograms and Pareto analyses based on product, operation, equipment, and mold, you can identify the factors causing the most time loss.

• Downtime and Personnel Analyses: Use downtime analysis to determine the most common causes of downtime and their impact on total duration. Personnel downtime and runtime analyses allow you to evaluate personnel efficiency and identify training needs.

• Analysis and Report Generator: Create custom reports with trex's powerful report and analysis generator. Visualize your most critical data on customizable dashboards and make data-driven decisions.

• Mobile Application: Access all this data and analysis from anywhere, anytime, via a dedicated mobile application. With production data in your pocket, you stay connected to your workflow.

For proactive production management, instant and accurate information flow is crucial. trex's reporting and notification module keeps you informed of every situation.

• Smart Alert System: When production goes outside defined thresholds (e.g., a temperature increase, speed drop, or extended downtime), the system automatically sends alerts. This allows you to intervene before issues escalate.

• Automatic Reporting System: Automatically generate and send daily, weekly, or monthly production, OEE, or downtime reports to relevant personnel. This feature eliminates the burden of manual reporting, saving you time.

• Multi-Channel Notification Module: Critical alerts and important reports are delivered instantly via your preferred channels (SMS, email, Telegram). With mobile notifications, you stay informed of all developments, even when you're away from the production line.

Digitalize your production with trex, boost efficiency, and build a future-ready manufacturing infrastructure.